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Контакты

Контакты: Mr. Brandon Lan

Телефон: 86--18182622677

Факс: 86-029-89183545

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Fully Automatic Clay Brick Production Line with Tunnel Kiln Firing System and PLC Automation

Детали продукта

Место происхождения: Китай

Фирменное наименование: Brictec

Сертификация: CE; ISO

Номер модели: КТБ

Условия оплаты & доставки

Количество мин заказа: 1 КОМПЛЕКТ

Цена: US$ 5000000

Время доставки: 60 дней

Условия оплаты: LC,D/A,D/P,T/T,Western Union,MoneyGram

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Детали продукта

Характер продукции

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                                                Fully Automatic Clay Brick Production Line, Tunnel Kiln Firing System Clay Brick Making Machine, PLC Automation Clay Brick Kiln
                              

Fully Automatic Clay Brick Production Line with Tunnel Kiln Firing System and PLC Automation

Clay Brick Kiln Fully Automatic Clay Brick Production Line

2025 Brictec Iraq Clay Brick KTB Project

Our product pricing is customized according to your production capacity requirements and detailed project drawings, ensuring the most cost-effective solution for your brick plant.

Construction Process of Clay Brick Plant

Project Overview

The construction of a clay sintered brick plant is a systematic project consisting of several key sections: raw material yard, forming workshop, drying system, tunnel kiln firing system, finished brick packaging line, and supporting utilities.

The entire process follows the principles of scientific planning, phased construction, quality first, and safety control, ensuring stable operation after commissioning.

General Construction Workflow

Survey and Design Phase

Geological investigation and foundation bearing tests
Plant layout and functional zoning design
Determination of tunnel kiln orientation and foundation layout
Completion of civil, structural, and equipment design drawings

Civil Foundation Construction

Site leveling and road hardening
Excavation and concrete pouring
Installation of embedded parts and kiln foundation
Application of moisture-proof layers

Equipment Installation and Commissioning

Installation of raw material line, brick forming units, and stacking robots
Installation of drying ducts, fans, and hot air systems
Tunnel kiln masonry and burner system setup
PLC automation and sensor calibration
Unloading and packaging systems commissioning

Trial Production and Validation

No-load testing → Kiln drying → Pilot firing
Optimization of firing curves and temperature zones
Verification of water absorption, compressive strength, and surface quality

Tunnel Kiln Construction Process (Key Section)

The tunnel kiln is the core unit of brick firing, and its construction quality directly determines production efficiency and product performance.

Kiln Foundation

Bearing capacity ≥ 180kPa; flat and crack-free concrete base (≥ C30 grade)
Reinforced with a waterproof insulation layer
Track elevation error ≤ 3mm

Kiln Body Masonry

Multi-layer composite structure using high-alumina bricks and insulation materials
Vault-type roof with steel frame support
Floor bricks made of wear-resistant materials with smooth leveling
Mortar joints ≤ 3mm, bonded with high-temperature adhesives

Combustion & Ventilation System

Equipped with burners, air ducts, and exhaust fans
Controlled via PLC with temperature zone sensors
Sealed ducting prevents backflow and gas leakage

Kiln Car and Track System

Kiln cars made of heat-resistant steel
Flatness tolerance ≤ 2mm
Tracks aligned precisely for stable operation

Kiln Drying and Trial Operation

Temperature rise ≤ 20°C/h in stages
Full drying cycle: 10-15 days
Continuous monitoring of stress and temperature distribution
Trial firing follows successful drying

Quality Control Key Points

Control Item	Requirement	Inspection Standard
Refractory Material	Al₂O₃ ≥ 55%	Sampling & certification
Masonry Accuracy	Joint 2-3mm, vault deviation ≤5mm	Field measurement
Track Alignment	Level error ≤3mm, alignment ≤2mm	Laser inspection
Thermal Insulation	Outer wall temp ≤65°C	Thermal imaging
Combustion System	No gas leakage, uniform flame	On-site commissioning
Roof Stability	No deformation or displacement	Dynamic monitoring